SUGAR DISSOLVING SYSTEM
The tedious task of sugar dissolving is addressed quite effectively by Zeutech’s Sugar Dissolving System. The sugar dissolving system comprises of a powder blender, recirculation tank, filters piping and fittings etc. according to various needs. The Zeutech Powder Blender or Powder Mixer is an innovative, efficient, advanced and sophisticated machine for homogeneous dissolving of sugar into the fluid stream like water, milk or any other solvent. This is an excellent machine for in-line efficient sugar syrup or sweetened solvent preparation. In-line homogeneous mixing is the need of the hour for many industries, because the performance and sophistication of the powder blenders outshine the other conventional methods. Powder Blenders saves time by reducing recirculation requirement. It’s high shear rates reduce blend times and ensure consistent product results. More than 25 years of extensive experience coupled with advanced cutting-edge technology and precise engineering calculations has made us the leading Sugar Dissolving Systems manufacturer and exporter.
Application: Dairies, beverages, fruit-based drinks, sugar dissolving processes, food processing, pharmaceuticals, Ayurveda and herbal medicine production and many more.
Every aspect of our Sugar Dissolving System like selection of rightly rated pumps in powder blender, flow control, fabrication of recirculation tank, usage of high end filters and other fittings etc. are taken in greatest care to provide the users optimum benefits like finest product quality, reduction of operation time, product safety, low operational running cost, minimum human intervention, error free operation, environmental savings etc.
What stand out in case of Zeutech Sugar Dissolving System are: high levels of safety and hygiene, drastically low process time, superior flow control, reliable and efficient homogeneous mixing and dissolving, durable and sturdy construction, flawless design, unmatched after-sales service etc., all these in a very affordable pricing.
Sophisticated design
Zeutech Sugar Dissolving Systems are superiorly designed for maximum hygiene and minimum energy consumption. Our blenders and other accessories of the system are equipped with high-end components. The striking feature of the blender system are simultaneously working Zeutech make Liquid Ring Pump and Shear Pump. Several other components are made in-house with latest cutting-edge technology and fabrication works are completed in our full-fledged facility with greater care for optimum performance. Accurate designed and choosing right and suitable pumps put our sugar dissolving system at the zenith of the podium in its spectrum.
Effective sugar dissolution
Zeutech Powder Blender provides quick, high-performance dissolving of sugar into a fluid stream like water, milk etc. What makes Zeutech Powder Blender unique is its proven pump and blender system coupled with supremely fabricated recirculation tank and high end components that is easy and convenient to operate.
The Zeutech liquid-ring pump creates consistent suction at the bottom of the funnel to prevent clog and maintain powder rate, as viscosity increases. The rotor-stator design of the Zeutech shear pump does the job of mixing and blending superbly with higher level of homogenization and eliminates unblended products and prevent forming of lumps and masses for consistent batch to batch repeatability.
Customization to suit the need best
Our custom built sugar dissolving units are available in a wide capacity ranges to ensure the best fit to the customers’ need and processing requirements. Based on the desired sugar concentration more precisely expressed in bricks and the available operating temperature of the solvent we can deliver suitable sugar dissolving system with various permutations and combinations of components, just to provide the users best they can get.
Hygiene 100%
The product contact parts of entire construction are sanitary and 100% hygienic. Made of high grade stainless steel (SS 304, SS 316, SS 304L, SS 316L, SS 310 and SA 213 grades and other food grade materials and components, our entire Powder Blender is contamination free and devoid of any pathological threat. The blender is easy to clean and fully compatible and works in-sync with cleaning-in-place (CIP).
We know sugar dissolving better
The Zeutech Shear Pump uses an intermeshed rotor and stator system to disperse particles into liquid. The rotating teeth pass within 0.5 mm of the stationary teeth at high speeds, causing a tremendous amount of turbulence. As centrifugal force pushes the product towards the outlet, the intensity of this turbulence ensures that all product must be thoroughly blended to exit the shear Pump.
Better sugar dissolving in lesser time
The sugar dissolving system provides quick and high-performance dissolution of sugar into a fluid stream that
- • Dramatically reduces process times.
- • Produces consistent batches.
- • Devours lumps, clumps, and fish-eyes.
- • Cleans in place.
- • Eliminates ladder climbing.
Economical and less operation cost
Zeutech Sugar Dissolving System is economical to own and the operation cost is also very less. The energy efficient self-priming liquid ring pump and mixing shear pump greatly reduces the power consumption.
Outperforms the conventional methods of sugar solution preparation
Zeutech powder blender or powder mixer outperforms the other conventional methods of mixing like batch mixer or the funnel pump.
- a. Better than batch mixer
In a batch mixer the product may stick to the tank and never reach the agitator, whereas in our blender this deficiency is completely avoided. The process time is measured in hours and the processing time is higher than the Zeutech Blender. The other shortcoming is that the batch size is limited to the size of the tank in case of the batch mixer, whereas in-case of Zeutech blender, there is no certain restricted batch size as our blender system is a continuous in-line mixing process.
- b. Better than funnel pump
The funnel pump system relying on gravity or vortex overture effect to force powder into liquid can lead to clogging or clump formation as viscosity increases. The pumping through a screen will not thoroughly blend the products. The belts and bearings cause higher maintenance issues, thus increasing the maintenance cost and downtime. Our powder blender system doesn’t create any such issues and works far better than the funnel pump.
Convenience and ease in operation
Ease in operation, unambiguous procedure, compact design etc. are some of the distinguished features that makes our Sugar Dissolving System one of the most sought after brands available in the spectrum. Operated friendly operating procedure makes our system one of the easiest systems to handle.
Quality uncompromised
Our uncompromising stand on quality, hygiene and sanitation, robust and durable construction, incorporating high-end components are the key ingredients to make the unbeatable performer, the advanced sugar dissolving which gets made in accordance to ISO 9001:2015 standards.
Sophistication and safety, hand in hand
Equipped with latest technology, sophisticated control panel, advanced control system the modern unit of sugar dissolving system offers maximum value to its users. The unit is equipped with electrical and other safety devices so as to ensure 100% safe working.
Service and support
With Zeutech Sugar Dissolving System, you get 100% quality assurance with unmatched service and round-the-clock support. Our experienced commissioning team provides training and demo sessions to the workmen during commissioning to make them fully capable to run the blender system hassle-free. Our support team makes solutions readily available for any technical issues through multi-channel communications.
Pollution free
The sugar dissolving system runs without creating noise or any other pollutions. These testaments our commitment to clean environment and sustainability policy.