ROTARY LOBE PUMPS
Zeutech Rotary Lobe Pumps are innovative, efficient, advanced and sophisticated positive displacement pumps which are designed ideally for gentle transfer of high viscous products in sanitary applications be it in dairies, food processing, pharmaceuticals, beverages, breweries etc. Zeutech offers a modern range of lobe pumps which are systematically aimed at the products and pumping tasks of users. More than 25 years of extensive experience coupled with advanced cutting-edge technology and precise engineering calculations has made us the leading rotary lobe pump manufacturer and exporter. Our rotary lobe pumps help in increasing process productively by providing high efficiency and gentle product handling.
Application: Dairies, beverages, food processing, fruit-based drinks, confectionaries, bakeries, Ayurveda preparations, chemicals, pharmaceuticals, biotechnology, breweries, cosmetics and personal care, chemicals, paper and cellulose, effluent treatment and many other industries where high viscous product transfer in sanitary applications are in place.
The Zeutech design permits economic pumping of high viscous flows, handling the product gently. Zeutech Rotary Lobe Pumps have modern, new piston design. Every aspect of our lobe pumps like selection of use of suitable material for construction, rightly rated gearboxes and motors, design of lobes etc. are taken in greatest care to provide the users optimum benefits like higher performance, product safety, lower power consumption, reduction of operation time, low operational running cost, minimum human intervention, error free operation, environmental savings etc.
Zeutech rotary lobe pumps operate successfully worldwide due to its extensive and sophisticated technology for all hygienic, sanitary and non-sanitary industrial pumping applications. What stand out in case of Zeutech Lobe Pumps are: reliable and efficient product handling, high levels of safety and hygiene for hygienic application, superior performance, durable and sturdy construction, flawless design, unmatched after-sales service etc., all these in a very affordable pricing.
Pure and gentle
The Zeutech rotary lobe pumps permit economic pumping of high viscous flows handling the product gently without degrading the product quality during transfer. Made with high grade stainless steel components, the rotary lobe pump ensures to handle the product with utmost purity and gentleness. This the one of the biggest advantages of the lobe pump over other pumps including the centrifugal pump. Mechanical simplicity coupled with greater pumping performance make these rotary lobe pumps exceptionally competent pumps to handle the products with pure and gentle.
Modern and suave
Zeutech Rotary Lobe Pumps have a modern, new piston design. The Zeutech design permits economic pumping of high viscous flows, handling the product gently. The non-contacting contra-rotating lobes combine, due to their geometry the advantages of the area seal of the pistons against the casing/cover with the line seal between the pistons. High precision and close tolerances lead to narrow packed sealing gaps which only permit minimal back flow and in this way guarantee high levels of efficiency. The shape of the Zeutech piston prevents the medium for being squashed and ensures a non-destructive displacement process.
Guaranteed optimum performance
Zeutech lobe pumps are renowned for their high efficiency, low energy consumption, ability to work under low NPSHa, 100% hygienic, extensive customization levels, and a wide range of duty parameters for handling various liquids of different viscosity ranges.
Our perfected lobe pump design offers the following advantages
- • Gentle product transfer
- • Ensures highest form of purity
- • Considerable energy saving
- • Positive displacement
- • Low noise level
- • Maximum product security in operation
- • Non-pulsating discharge, low shear effect
Design that is flawless
Zeutech positive displacement lobe pumps are superiorly designed for optimum performance with maximum hygiene and minimum energy consumption. Zeutech Lobe Pumps feature a modern novel lobe design. In their geometry, the non-contacting rotary lobes running in contra-rotating directions combine the advantages of the area seal of the lobes with respect to the housing or cover with the line seal between the lobes. The design of Zeutech lobes prevents the products being squared the risk of it being damaged.
This makes Zeutech Lobe Pumps particularly suitable for use in conjunction with homogenous products. The features are:
- • Low suction heads
- • Discharge pressures up to 12 bar
- • Flow rates up to 60 m3/hr
- • Viscosities up to 100,000 m.pas
- • Wide range of models of different sizes
Sturdy construction to last for ever
Zeutech Pumps are of distinguished for their sturdy construction. The pumps are of highest quality construction manufactured from stainless steel of various grades. Housing, front cover and impeller are made by precision casting, produced by the 'Lost-Wax’ method or from solid forgings. Both methods of construction offer a guarantee of precision and non-porous surfaces. Our lobe pumps are shot blasted, CNC turning, ground polished, electro poled, hardened or coated. Special surface finish requirements can be made available as we bank upon customization. Every pump has a minimum wall thickness of 8 to 10 mm, providing a working life-cover of over 25 years. Hundreds of thousands of units have proved themselves on numerous installations.
Hygiene uncompromised
The product contact parts of entire construction are sanitary and 100% hygienic. Made of high grade stainless steel (SS 304, SS 316, SS 304L, SS 316L, SS 310 and SA 213 grades and other food grade materials and components, our entire pump is contamination free and devoid of any pathological threat. Due to its revolutionary design of the casing, lobes the rotary lobe pump is easy to clean and fully compatible and works in-sync with cleaning-in-place (CIP) and sanitization-in-place (SIP).
Mechanical shaft seals: the perfect sealing arrangement
Zeutech positive displacement rotary lobe pumps are equipped with mechanical seals, which we consider as the perfect sealing arrangement for such pumps for varied reasons. Our mechanical seals are designed and manufactured in-house with latest cutting edge technology and advanced facilities for maximum performance with prolonged life. Depending upon the characteristics of the pumping liquid, we make mechanical seals with suitable material of construction for optimum use. Use of premium materials like tungsten carbide, carbon, silicon, Vinton, EPDM etc. makes our mechanical seals an highly competent components.
Customization to suit the need best
Our custom built pumps are available in a wide capacity ranges to ensure the best fit to the customers’ need and processing requirements. Based on the product and its characteristics and the desired product mixture, we can deliver suitable pump with various construction material options. Several options of connections types like TCL or triclover, SMS union, flanges of various standards etc. provides maximum flexibility of customization to the users. The advanced Zeutech lobe pumps can be availed as bare shaft pump or mounted on base plate complete with coupling, guard, gear motor and shroud for easy plug-and-play installation.
Easy maintenance and clean ability
Our entire design and construction is aimed for high performance, superior hygiene and easy in cleaning and maintenance. Our high-quality design enables quick and easy replacement of mechanical seals, gaskets, O-rings, shafts or the lobes, providing more uptime with lower maintenance costs. The dismantling of the parts and reassembling of the pump spares are extremely easy and unambiguous.
Energy efficient, economical and less operation cost
Zeutech lobe pumps are economical to own and the operation cost is also very less. The energy efficient motor drastically reduces the power consumption. The main drivers of the pumps are energy efficient induction electric motors of IE2 or IE3 standard which are renowned for their ability to consume less energy. High quality and efficient gear boxes (internal or external) are being deployed to provide the pump best speed and torque. We incorporate the best and renowned branded electrical motors and gearboxes available in the spectrum. Perfectly engineered pumps with unique lobe design are suited to assist in consuming less energy while keeping its higher performance intact.
Low vibration and noise level
The extremely low-vibration running of the Zeutech lobe pumps supports the high reliability and long life of the pumps and the mechanical seals.
Available also for explosion-proof applications
Apart from sanitary applications, we also manufacture the lobe pumps for explosion proof applications. To achieve this, our pumps are equipped with high quality flame proof electrical motors that are standardized with the competent authorities as per the local governing law.
One pump, varied application
- • Dairy products like cream, shrikhand etc.
- • Food applications like gelatine, fat, liquid feed, mashed potatoes.
- • Fruit processing industry like fruit based beverages, fruit pulp, jam, jellies.
- • Confectionaries like chocolate manufacturing.
- • Bakeries like biscuit, bread cookies dough and other such viscous products.
- • Sugar manufacturing.
- • Pharmaceuticals.
- • Cosmetics and personal care like shampoo, soaps.
- • Ayurvedic medicine preparations like aloe vera, amla extracts.
- • Polymers.
- • Paper coatings.
- • Soaps and surfactants.
- • Paints and dyes.
- • Rubber and adhesives.
- • Sewage and Water Treatment.
- • Biogas Plants.
- • Chemical Industry.
- • Waste Disposal and Recycling.
- • Liquid Feeding.
- • Potato Processing Industry.
- • Ceramic Industry.
- • Plastic Recycling.
- • Paper and Pulp Industry.
- • Petrochemical Industry.
Quality uncompromised
Our uncompromising stand on quality, hygiene and sanitation, robust and durable construction, incorporating high-end components are the key ingredients to make the unbeatable performer, the advanced centrifugal type rotary lobe which gets made in accordance to ISO 9001:2015 standards.
Service and support
With Zeutech Pumps you get 100% quality assurance with unmatched service and round-the-clock support. Our experienced commissioning team provides training and demo sessions to the workmen during commissioning to make them fully capable to run and maintain the pump hassle-free. Our support team makes solutions readily available for any technical issues through multi-channel communications.
Pollution free
The Zeutech lobe pump runs without creating noise or any other pollution. These testaments our commitment to clean environment and sustainability policy.